Fabrication Case Study Showcase
Manyata Tech Park, BangaloreResidential ProjectCategory: Railings

SS Railing

AISI 304 Grade stainless steel balcony railings with satin hairline finish and multi-tier horizontal safety bars.

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Grade 304 stainless steel balcony railing installed at Manyata Tech Park residential complex
Photo: Authentic fabrication installation in Manyata Tech ParkSAM Fabrication Engineering Work
ENGINEERING SPECIFICATIONS

Project Parameters

LocationManyata Tech Park, Bangalore
Project TypeResidential Project
CategoryRailings
Total Run145 running feet across 6 balconies
Material GradeAuthentic AISI 304 Stainless Steel
Height1050mm (complies with NBC residential standards)
Surface Texture320-grit satin hairline finish
Weld QualityFull-penetration purge TIG welding

01Client Requirement & Site Context

An apartment residential community near Manyata Tech Park needed weather-resistant, zero-maintenance exterior balcony railings capable of withstanding monsoon exposure without tea-staining.

02Materials & Structural Components

AISI 304 Grade Stainless Steel 50mm circular top handrail (1.6mm wall thickness)
40x40mm SS square vertical balusters with precision CNC base flanges
19mm horizontal intermediate infill SS safety tubes
316 Grade stainless steel expansion anchors and dome nuts

03Engineering & Workshop Fabrication Solution

Employed high-purity TIG welding with argon gas shielding to prevent weld carbon contamination. Hand-polished all joint welds with non-woven abrasive pads to match the factory 320-grit hairline satin finish.

04On-Site Rigging, Installation & Handover

Core-drilled 65mm holes into RCC balcony parapets, anchored with high-strength non-shrink epoxy grout, and sealed with decorative stainless steel base cover escutcheons.

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